Part # 1001150 w/stainless steel angle cut tips
Part #
Part # 1001155 w/painted blunt cut tips
Part #
Kit fits ‘00-’03 full-size Toyota Tundra, 2WD & 4WD, w/3.4L &
4.7L, extended cab short box models. This is a resonator-back
exhaust kit.
Note: for detailed installation pictures email us at
heartthrob@willmar.com
Heartthrob Exhaust, Inc.--Litchfield, MN
DANGER WARNING: Should the purchaser decide to install this
exhaust product at home, be warned that pleasure car or light duty
truck/van “bumper” jacks are intended for emergency use only. The
use of frame contact jack stands in conjunction with a floor jack as
main support is highly recommended to minimize accidental dropping of a
vehicle while the installation proceeds.
Limitation of liability--Disclaimers: The regulation of emissions
production, noise levels and safety standards is undertaken by the
federal government, each of the fifty state legislatures, and by many
local municipalities, towns and counties.
The manufacturer makes no warranties of
merchantability, of fitness for a particular purpose, or that its
products are approved for general use, or that its products comply with
laws, regulations or ordinances in the states where they may be sold to
the ultimate purchaser, the consumer.
The entire risk as to the conformity of this product
in any such state and as to repair, should the product prove to be
defective or non-conforming, is on the retail purchaser, the buyer, the
ultimate consumer of such product and it is not upon the seller,
distributor, or manufacturer.
In this connection, retail purchaser, the buyer, the
ultimate consumer assumes the burden of the entire cost of any and all
necessary service, alterations, and or repair.
The foregoing statement limits the liability of the
manufacturer.
HARDWARE KIT:
1) 5/16” nut
1) left hanger clamp-# 2840
1) fender washer
1) 5/16” lock washer
1) 3” clamp
5) 2-1/4” clamps
1) BR91930 hanger
1) 5/16” x 1-1/4” bolt
1) front right hanger clamp-# 2839
1) rear front hanger clamp-# 2838
2) muffler tips--stainless or painted
1) right front tail pipe
1) front extension pipe
1) y-pipe
1) left front tail pipe
1) left rear tail pipe
1) right rear tail pipe
Kit #1001150 () #1001155 ()
INSTRUCTIONS:
NOTE: do not tighten any clamps or nuts and bolts until the last
step!! Before cutting any pipes it is a good idea to lay out all
the included pipes along side the vehicle and get a good idea of how
the pipes will hang on the vehicle. Please read the instructions
fully and thoroughly before you begin. Support the vehicle in
a safe manner. We recommend the use of a drive on shop
hoist if available.
1) Remove the old exhaust system, leaving only the y-pipe, the
converters, the resonator, and the O.E. rubber hanger mounts on the
truck. You will need to reuse the O.E. clamp after the resonator.
2) Install the flared end of the front extension pipe to the
resonator using the O.E. clamp. Make sure to get both parts of
the flare connected to the resonator.
3) Install the y-pipe to the front extension pipe (the leg with
the bend goes towards the drive shaft), using a 3” clamp to connect the
two pieces.
4) Install the right front tail pipe (it has 5 bends) to the
y-pipe using the right front hanger clamp. Attach the wire
portion of the hanger to the O.E. rubber hanger mount above.
5) Install the right rear tail pipe (no bends) to the right front
tail pipe using a 2-1/4” clamp.
6) Before the last bend in the right front tail pipe, install the
right rear hanger clamp to the right front tail pipe. Connect the
wire portion of the hanger to the O.E. rubber hanger mount above.
7) Install the muffler tip onto the right tail pipe. Use a
2-1/4” clamp to secure the tip to the right rear tail pipe.
8) Install the left front tail pipe (4 bends) to the y-pipe using
the left hanger clamp.
9) Install the left rear tail pipe (1 bend) to the left front
tail pipe using a 2-1/4” clamp. The left tail pipe is routed
between the shock and the spare tire.
10) Locate the mounting hole on the left side after the rear
axle, just before the bend in the left rear tail pipe, near where the
trailer hitch and the frame meet. Install a BR91930 swinger
hanger to the frame using the included 5/16” x 1-1/4” bolt, nut, lock
and fender washer. Use a 2-1/4” clamp to connect the hanger and
the left rear tail pipe.
11) Mount the other muffler tip to the left rear tail pipe using
a 2-1/4” clamp.
12) Tighten all clamps, nuts, and bolts. Check for leaks
and for clearance of all brake and fuel lines, and for clearance of all
chassis and frame components. We recommend tack welding the
joints (not necessary though).