INSTRUCTIONS FOR KIT #2001150 2-1/2” DUAL
KIT
FITS 2000-2003 FULL-SIZE TOYOTA TUNDRA 2WD & 4WD PICKUPS W/3.4L
& 4.7L V-8, EXTENDED CAB SHORT BOX. THIS KIT FIT STARTS AFTER
THE RESONATOR.
NOTE: DO NOT TIGHTEN ANY CLAMPS OR BOLTS UNTIL THE LAST STEP!
NOTE: SUPPORT THE VEHICLE IN A SAFE MANNER. WE RECOMMEND
THE USE OF A DRIVE ON SHOP HOIST.
1) REMOVE THE EXHAUST SYSTEM AT THE CLAMP BEHIND THE RESONATOR,
LEAVING ONLY THE ORIGINAL Y PIPE, RUBBER MOUNTS, RESONATOR, AND
CATALYTIC CONVERTERS ON THE TRUCK. YOU WILL NEED TO REUSE THE
O.E. CLAMP THAT CONNECTS THE RESONATOR TO THE EXHAUST SYSTEM.
2) INSTALL THE FLARED END OF THE FRONT EXTENSION PIPE TO THE
RESONATOR USING THE O.E. CLAMP. MAKE SURE TO GET BOTH PARTS OF
THE FLARE CONNECTED TO THE RESONATOR.
3) USE A 3" MUFFLER CLAMP TO ATTACH THE INLET OF THE MUFFLER AND
THE FRONT EXTENSION PIPE TOGETHER.
4) INSTALL THE LEFT FRONT TAIL PIPE (5 BENDS) USING A 2-1/2"
CLAMP TO THE LEFT OUTLET OF THE MUFFLER.
5) INSTALL THE LEFT REAR TAIL PIPE (1 BEND) TO THE LEFT FRONT
TAIL PIPE USING A 2-1/2” CLAMP. NOTE: THIS TAIL PIPE IS
ROUTED BETWEEN THE SHOCK AND THE SPARE TIRE.
6) INSTALL THE 2-1/2” LEFT HANGER CLAMP TO THE LEFT FRONT TAIL
PIPE JUST BEFORE THE FIRST BEND, AND CONNECT THE WIRE PORTION OF THE
HANGER TO THE O.E. RUBBER HANGER MOUNT ABOVE.
7) LOCATE (THERE SHOULD BE ONE ABOVE THE TRAILER HITCH ON THE
DRIVER’S SIDE TOWARDS THE END NEAREST THE FRONT OF THE VEHICLE WHERE IT
CONNECTS TO THE FRAME) OR DRILL A HOLE IN THE FRAME AFTER THE BEND IN
THE LEFT REAR TAIL PIPE. USING THE 5/16 X 1" BOLT, NUT, LOCK AND
FENDER WASHER, INSTALL A BR91930 HANGER TO THE FRAME AND ATTACH TO THE
LEFT REAR TAIL PIPE USING A 2-1/2" CLAMP.
8) INSTALL THE RIGHT FRONT TAIL PIPE (3 BENDS) USING A 2-1/2"
CLAMP TO THE RIGHT OUTLET OF THE MUFFLER. IT IS ROUTED BETWEEN
THE SHOCK AND THE SPARE TIRE. INSTALL THE RIGHT REAR TAIL PIPE TO
THE RIGHT FRONT TAIL PIPE USING THE RIGHT REAR HANGER CLAMP.
CONNECT THE WIRE PORTION OF THE HANGER TO THE O.E. RUBBER HANGER MOUNT
ABOVE.
9) INSTALL THE RIGHT FRONT HANGER CLAMP TO THE RIGHT FRONT TAIL
PIPE JUST BEFORE THE FIRST BEND IN THE RIGHT FRONT TAIL PIPE, AND BELOW
THE O.E. RUBBER HANGER MOUNT, CONNECT THE WIRE PORTION OF THE HANGER TO
THE MOUNT.
10) TIGHTEN ALL CLAMPS AND BOLTS AND CHECK FOR CLEARANCE OF THE
FRAME, BODY, CHASSIS MEMBERS, AND BRAKE AND FUEL LINES.
HARDWARE KIT FOR KIT #2001150 #:
4) 2-1/2" CLAMPS
1)
FRONT EXTENSION PIPE
1) 3" CLAMP
1)
LEFT FRONT TAIL PIPE
1) 5/16" NUTS
1)
RIGHT FRONT TAIL PIPE
1) (360 SWINGER HANGER)--BR91930
1) LEFT REAR TAIL PIPE
1) 5/16" X 1" BOLTS
1)
MUFFLER #1373
1) FENDER WASHERS
1)
RIGHT REAR TAIL PIPE
1) 5/16" LOCK WASHERS
1) LEFT HANGER CLAMP # 2845
1) RIGHT REAR HANGER CLAMP # 2843
1) RIGHT FRONT HANGER CLAMP # 2844
DANGER WARNING: SHOULD THE PURCHASER DECIDE TO INSTALL THIS, OR
ANY OTHER EXHAUST PRODUCT AT HOME, BE WARNED THAT PLEASURE CAR OR LIGHT
DUTY TRUCK/VAN "BUMPER JACKS" ARE INTENDED FOR EMERGENCY USE
ONLY. THE USE OF FRAME CONTACT JACK STANDS IN CONJUNCTION WITH A
FLOOR JACK AS MAIN SUPPORT IS HIGHLY RECOMMENDED TO MINIMIZE ACCIDENTAL
DROPPING OF A VEHICLE WHILE THE INSTALLATION PROCEEDS.
Limitation of liability--Disclaimers: The regulation of emissions
production, noise levels and safety standards is undertaken by the
federal government, each of the fifty state legislatures, and by many
local municipalities, towns and counties.
The manufacturer makes no warranties of
merchantability, of fitness for a particular purpose, or that its
products are approved for general use, or that its products comply with
laws, regulations or ordinances in the states where they may be sold to
the ultimate purchaser, the consumer.
The entire risk as to the conformity of this product
in any such state and as to repair, should the product prove to be
defective or non-conforming, is on the retail purchaser, the buyer, the
ultimate consumer of such product and it is not upon the seller,
distributor, or manufacturer.
In this connection, retail purchaser, the buyer, the
ultimate consumer assumes the burden of the entire cost of any and all
necessary service, alterations, and or repair.
The foregoing statement limits the liability of the
manufacturer.
Heartthrob Exhaust Inc.--Litchfield, Mn
For detailed digital installation photos email us at
heartthrob@willmar.com