INSTRUCTIONS FOR KIT #2004402 DUAL KIT
FITS 1980-1996 FULL-SIZE FORD 1/2 & 3/4 TON 2WD & 4WD PICKUPS
W/V-8 & 6 CYL. WITH 2-1/4" EXHAUST AT THE CONVERTER. THIS KIT
FITS ALL WHEEL BASE MODELS. DOES NOT FIT DIESEL, AND 460 AND 351
C.I. WITH 2-1/2” EXHAUST AT THE CONVERTER.
NOTE: DO NOT TIGHTEN ANY CLAMPS OR BOLTS UNTIL THE LAST STEP!
1) REMOVE THE EXHAUST SYSTEM AT THE CLAMP BEHIND THE CONVERTER
LEAVING ONLY THE ORIGINAL Y PIPE, RUBBER MOUNTS, AND CATALYTIC
CONVERTER ON THE TRUCK.
NOTE: THE EXTENSION PIPE WILL FIT THE LONGER WHEEL BASE TRUCKS
WITHOUT CUTTING. ON ALL OTHER VEHICLES THE EXTENSION PIPE WILL
NEED TO BE CUT FROM THE 3" O.D. END (THE END THAT IS NOT SHRUNK) AS
NECESSARY.
2) SLIP THE FRONT PIPE INTO PLACE. WITH THE TAIL PIPES IN
THE REAR OF THE MUFFLER, HOLD UP THE MUFFLER AND TAIL PIPES IN A
POSITION THAT CLEARS ALL CHASSIS COMPONENTS. MARK THE FRONT
PIPE. MAKE SURE TO ACCOUNT FOR AT LEAST 2" OF THE PIPE TO GO INTO
THE MUFFLER. CUT THE FRONT PIPE.
3) USE THE 2-1/4" CLAMP TO ATTACH THE EXTENSION PIPE TO THE
CONVERTER PIPE.
4) USE THE 3" MUFFLER CLAMP TO ATTACH THE INLET OF THE MUFFLER
AND THE EXTENSION PIPE TOGETHER.
5) INSTALL THE LEFT TAIL PIPE USING A 2-1/2” CLAMP.
6) INSTALL AN I.D/O.D TAIL PIPE EXTENSION TO THE LEFT TAIL
PIPE. (YOU WILL WANT TO TRIM THE EXTENSION TO YOUR DESIRED
LENGTH.)
7) LOCATE OR DRILL A HOLE IN THE FRAME NEAR THE END OF THE OVER
THE AXLE SECTION OF THE LEFT TAIL PIPE ABOVE WHERE THE TAIL PIPE AND
EXTENSION PIPE JOIN. USING THE 5/16 X 1" BOLT, NUT, LOCK AND
FENDER WASHER, INSTALL THE THU-900 (360 SWINGER HANGER) TO THE FRAME
AND ATTACH TO THE LEFT TAIL PIPE USING A 2-1/2" CLAMP (YOU WILL USE
THIS SAME CLAMP TO CONNECT THE OVER THE AXLE PIPE AND THE REAR
EXTENSION PIPE). NOTE: BOTH TAIL PIPES ARE ROUTED BETWEEN
THE SHOCK AND THE SPARE TIRE. THE LEFT TAIL PIPE HAS A 48 DEG.
FIRST BEND AND 65 DEG. LAST BEND, AND THE RIGHT TAIL PIPE HAS A 30 DEG.
FIRST BEND AND 65 DEG. LAST BEND. THE OUTLETS OF BOTH TAIL PIPES
ARE THE LONG ENDS, AND THE LEFT TAIL PIPE IS THE PIPE WITH THE SHORTER
INLET.
8) INSTALL THE RIGHT TAIL PIPE USING A 2-1/2" CLAMP TO THE RIGHT
OUTLET OF THE MUFFLER.
9) INSTALL A 30" I.D/O.D TAIL PIPE EXTENSION TO THE RIGHT TAIL
PIPE. (YOU WILL WANT TO TRIM THE EXTENSION TO YOUR DESIRED
LENGTH.)
10) LOCATE OR DRILL A HOLE IN THE FRAME NEAR THE END OF THE OVER
THE AXLE SECTION OF THE RIGHT TAIL PIPE ABOVE WHERE THE TAIL PIPE AND
EXTENSION PIPE JOIN. USING THE 5/16" X 1" BOLT, NUT, LOCK AND
FENDER WASHER, INSTALL THE THU-900 (360 SWINGER HANGER) TO THE FRAME
AND CONNECT TO THE JUNCTION OF THE RIGHT TAIL PIPE AND REAR
EXTENSION PIPE USING A 2-1/2" CLAMP.
11) INSTALL A THU900 SWINGER HANGER TO EITHER THE FRONT EXTENSION
PIPE (AT THE INLET OF THE MUFFLER), OR NEAR THE INLETS OF EITHER OF THE
TAIL PIPES. LOCATE OR DRILL A HOLE IN THE FRAME NEAR WHERE YOU
WANT TO INSTALL THE HANGER. USING THE 5/16 X 1" BOLT, NUT, LOCK
AND FENDER WASHER, INSTALL THE THU-900 (360 SWINGER HANGER) TO THE
FRAME AND ATTACH TO THE PIPE USING A 2-1/2" CLAMP.
11) TIGHTEN ALL CLAMPS AND BOLTS AND CHECK FOR CLEARANCE OF THE
FRAME, BODY, AND BRAKE AND FUEL LINES.
Heartthrob Exhaust Accessories are manufactured in--Litchfield, Mn
HARDWARE KIT FOR KIT #2004402
1) 3" CLAMP
1) FRONT EXTENSION PIPE
1) 2-1/4" CLAMP
1) LEFT TAIL PIPE
3) THU-900 (360 SWINGER HANGER)-(BR91930)
1) RIGHT TAIL PIPE
3) 5/16" X 1" BOLTS
2) TAIL PIPE EXTENSIONS
3) 5/16" NUTS
1) MUFFLER #1373
3) FENDER WASHERS
3) 5/16" LOCK WASHERS
5) 2-1/2” CLAMPS
DANGER WARNING: SHOULD THE PURCHASER DECIDE TO INSTALL THIS, OR
ANY OTHER EXHAUST PRODUCT AT HOME, BE WARNED THAT PLEASURE CAR OR LIGHT
DUTY TRUCK/VAN "BUMPER JACKS" ARE INTENDED FOR EMERGENCY USE
ONLY. THE USE OF FRAME CONTACT JACK STANDS IN CONJUNCTION WITH A
FLOOR JACK AS MAIN SUPPORT IS HIGHLY RECOMMENDED TO MINIMIZE ACCIDENTAL
DROPPING OF A VEHICLE WHILE THE INSTALLATION PROCEEDS.
Limitation of liability--Disclaimers: The regulation of emissions
production, noise levels and safety standards is undertaken by the
federal government, each of the fifty state legislatures, and by many
local municipalities, towns and counties.
The manufacturer makes no warranties of
merchantability, of fitness for a particular purpose, or that its
products are approved for general use, or that its products comply with
laws, regulations or ordinances in the states where they may be sold to
the ultimate purchaser, the consumer.
The entire risk as to the conformity of this product
in any such state and as to repair, should the product prove to be
defective or non-conforming, is on the retail purchaser, the buyer, the
ultimate consumer of such product and it is not upon the seller,
distributor, or manufacturer.
In this connection, retail purchaser, the buyer, the
ultimate consumer assumes the burden of the entire cost of any and all
necessary service, alterations, and or repair.
The foregoing statement limits the liability of the
manufacturer.