INSTRUCTIONS FOR KIT #2005002 DUAL
KIT
FITS 1994-2001 FULL-SIZE DODGE 1/2 & 3/4 TON 2WD & 4WD PICKUPS
W/V-8 & V-6. WITH 2-1/2" EXHAUST AT THE CONVERTER. THIS KIT
FITS ALL WHEEL BASE MODELS. DOES NOT FIT DIESEL, AND V-10.
NOTE: DO NOT TIGHTEN ANY CLAMPS OR BOLTS UNTIL THE LAST STEP!
1) REMOVE THE EXHAUST SYSTEM AT THE CLAMP BEHIND THE CONVERTER
LEAVING ONLY THE ORIGINAL Y PIPE, RUBBER MOUNTS, AND CATALYTIC
CONVERTER ON THE TRUCK.
NOTE: THE EXTENSION PIPE WILL FIT THE LONGER WHEEL BASE TRUCKS
WITHOUT CUTTING. ON ALL OTHER VEHICLES THE EXTENSION PIPE WILL
NEED TO BE CUT FROM THE 3" O.D. END (THE END THAT IS NOT SHRUNK) AS
NECESSARY.
2) SLIP THE FRONT PIPE INTO PLACE. WITH THE TAIL PIPES IN
THE REAR OF THE MUFFLER, HOLD UP THE MUFFLER AND TAIL PIPES IN A
POSITION THAT CLEARS ALL CHASSIS COMPONENTS. MARK THE FRONT
PIPE. MAKE SURE TO ACCOUNT FOR AT LEAST 2" OF THE PIPE TO GO INTO
THE MUFFLER. CUT THE FRONT PIPE.
3) USE THE 2-1/2" CLAMP TO ATTACH THE EXTENSION PIPE TO THE
CONVERTER PIPE (LINE UP THE NOTCH).
4) SLIDE THE 3” HANGER CLAMP OVER THE EXTENSION PIPE.
ATTACH THE WIRE PORTIONS OF THE 3” HANGER CLAMP TO THE O.E. RUBBER
MOUNTING BRACKETS ABOVE THE EXTENSION PIPE.
5) USE THE 3" MUFFLER CLAMP TO ATTACH THE INLET OF THE MUFFLER
AND THE EXTENSION PIPE TOGETHER.
6) INSTALL THE LEFT TAIL PIPE USING A 2-1/2” CLAMP TO THE LEFT
OUTLET OF THE MUFFLER.
7) INSTALL THE WELDED HANGER BRACKET TO THE O.E. RUBBER
HANGER MOUNT ABOVE THE LEFT TAIL PIPE JUST AFTER THE MUFFLER.
CLAMP THE WELDED HANGER BRACKET TO THE LEFT TAIL PIPE USING A
2-1/2” CLAMP.
8) LOCATE OR DRILL A HOLE IN THE FRAME NEAR THE END OF THE OVER
THE AXLE SECTION OF THE LEFT TAIL PIPE. USING THE 5/16 X 1" BOLT,
NUT, LOCK AND FENDER WASHER, INSTALL THE BR91930 (360 SWINGER HANGER)
TO THE FRAME AND ATTACH TO THE LEFT TAIL PIPE USING A 2-1/2"
CLAMP. NOTE: BOTH TAIL PIPES ARE ROUTED BETWEEN THE SHOCK
AND THE SPARE TIRE. THE LEFT TAIL PIPE HAS 3 BENDS, AND THE RIGHT
TAIL PIPE HAS 5 BENDS. THE OUTLETS OF BOTH TAIL PIPES ARE THE
LONG ENDS.
9) INSTALL THE RIGHT TAIL PIPE USING A 2-1/2" CLAMP TO THE RIGHT
OUTLET OF THE MUFFLER.
10) LOCATE OR DRILL A HOLE IN THE FRAME NEAR THE END OF THE OVER
THE AXLE SECTION OF THE RIGHT TAIL PIPE. USING THE 5/16 X 1"
BOLT, NUT, LOCK AND FENDER WASHER, INSTALL THE BR91930 (360 SWINGER
HANGER) TO THE FRAME AND ATTACH TO THE RIGHT TAIL PIPE USING A 2-1/2"
CLAMP.
11) USING 2-1/2” CLAMPS, INSTALL AN I.D/O.D TAIL PIPE EXTENSION
TO THE LEFT AND RIGHT TAIL PIPES. (YOU WILL WANT TO TRIM THE
EXTENSIONS TO YOUR DESIRED LENGTH.)
12) TIGHTEN ALL CLAMPS AND BOLTS AND CHECK FOR CLEARANCE OF THE
FRAME, BODY, AND BRAKE AND FUEL LINES.
HARDWARE KIT FOR KIT #2005002
2) (360 SWINGER HANGER)--BR91930
1) FRONT EXTENSION PIPE
1) 3" CLAMP
1) LEFT TAIL PIPE
1) 3” WELDED HANGER CLAMP-# 2952
1) RIGHT TAIL PIPE
8) 2-1/2" CLAMPS
2) TAIL PIPE EXTENSIONS
1) WELDED HANGER-# 2943
1) MUFFLER #1373
2) 5/16" X 1" BOLTS
2) 5/16" NUTS
2) FENDER WASHERS
2) 5/16" LOCK WASHERS
DANGER WARNING: SHOULD THE PURCHASER DECIDE TO INSTALL THIS, OR
ANY OTHER EXHAUST PRODUCT AT HOME, BE WARNED THAT PLEASURE CAR OR LIGHT
DUTY TRUCK/VAN "BUMPER JACKS" ARE INTENDED FOR EMERGENCY USE
ONLY. THE USE OF FRAME CONTACT JACK STANDS IN CONJUNCTION WITH A
FLOOR JACK AS MAIN SUPPORT IS HIGHLY RECOMMENDED TO MINIMIZE ACCIDENTAL
DROPPING OF A VEHICLE WHILE THE INSTALLATION PROCEEDS.
Limitation of liability--Disclaimers: The regulation of emissions
production, noise levels and safety standards is undertaken by the
federal government, each of the fifty state legislatures, and by many
local municipalities, towns and counties.
The manufacturer makes no warranties of
merchantability, of fitness for a particular purpose, or that its
products are approved for general use, or that its products comply with
laws, regulations or ordinances in the states where they may be sold to
the ultimate purchaser, the consumer.
The entire risk as to the conformity of this product
in any such state and as to repair, should the product prove to be
defective or non-conforming, is on the retail purchaser, the buyer, the
ultimate consumer of such product and it is not upon the seller,
distributor, or manufacturer.
In this connection, retail purchaser, the buyer, the
ultimate consumer assumes the burden of the entire cost of any and all
necessary service, alterations, and or repair.
The foregoing statement limits the liability of the
manufacturer.
Heartthrob Exhaust Accessories are manufactured in--Litchfield, Mn